AI Crisis Recovery Orchestration System
Deploys an 8-agent AI orchestration system that autonomously detects anomalies, performs forensic root cause analysis, generates recovery strategies, maps system dependencies, ensures regulatory compliance, executes recovery actions with checkpoints, and validates results—all coordinated through a master orchestrator with human approval gateways..
Problem Statement
The challenge addressed
Solution Architecture
AI orchestration approach
Crisis recovery configuration interface displaying PLC memory leak scenario with live telemetry, 8-agent ensemble, and compliance parameters
Real-time agent orchestration showing multi-agent workflow execution with live tool invocation feed and activity timeline
Human-in-the-loop approval interface presenting AI-generated recovery strategies with risk analysis and compliance verification
Crisis resolution results dashboard showing $282K cost avoided, 1,783% ROI, and 100% compliance across FDA and ISO standards
AI Agents
Specialized autonomous agents working in coordination
ARIA - Master Orchestrator
Complex crisis recovery requires coordinating multiple specialized AI agents, managing workflows, making high-level decisions, and synthesizing findings from diverse analysis streams into coherent action plans.
Core Logic
ARIA serves as the central coordinator managing all agent activities. It distributes tasks, monitors progress, aggregates findings from specialist agents, resolves conflicts between recommendations, manages the approval workflow, and generates final executive summaries. Uses tool calling for agent communication and decision synthesis with confidence scoring.
SENTINEL - Anomaly Detector
Manufacturing systems generate vast amounts of telemetry data making it difficult to identify emerging issues before they escalate into full production crises.
Core Logic
SENTINEL performs real-time anomaly detection using machine learning models trained on historical operational data. It monitors CPU utilization, memory usage, network latency, throughput, and error rates. Identifies point anomalies, contextual anomalies, collective anomalies, trend changes, and pattern breaks with severity classification and automated alerting.
SHERLOCK - Forensic Analyst
Determining the root cause of production crises requires analyzing logs, configurations, metrics, and events across multiple systems to build an evidence chain that explains what went wrong.
Core Logic
SHERLOCK performs comprehensive forensic investigation by collecting and correlating evidence from logs, metrics, configurations, and events. It builds evidence chains with relevance scoring, identifies primary causes and contributing factors, and generates confidence-rated root cause analysis reports with supporting documentation.
ATHENA - Recovery Strategist
Crisis situations require rapid generation of viable recovery options with clear risk/benefit tradeoffs, success probability estimates, and implementation details.
Core Logic
ATHENA generates multiple recovery strategies (full restore, incremental restore, configuration reset, failover, manual intervention) with detailed step-by-step implementation plans. Each strategy includes risk assessment, success probability, estimated duration, resource requirements, pros/cons analysis, and rollback procedures. Uses multi-criteria decision analysis to rank options.
NEXUS - Dependency Mapper
Industrial systems have complex interdependencies where changes to one device can cascade across production lines, SCADA systems, and downstream processes. Understanding these dependencies is critical for safe recovery.
Core Logic
NEXUS maps system dependencies using graph analysis of device inventories and network topology. It identifies upstream/downstream connections, critical paths, circular dependencies, and impact propagation patterns. Generates dependency graphs with criticality classification and estimates blast radius for proposed recovery actions.
GUARDIAN - Compliance Officer
Manufacturing recovery actions must comply with regulations (FDA 21 CFR Part 11, ISO 27001, IEC 62443, NIST CSF, GxP) to avoid audit findings, regulatory violations, and legal liability.
Core Logic
GUARDIAN validates all recovery actions against applicable regulatory requirements. It checks audit trail completeness, electronic signature requirements, change documentation, data integrity rules, and cybersecurity controls. Generates compliance reports with requirement-by-requirement status, gap identification, and remediation recommendations.
EXECUTOR - Recovery Controller
Executing recovery actions requires precise sequencing, checkpoint validation, rollback readiness, and real-time monitoring to ensure successful restoration without causing additional damage.
Core Logic
EXECUTOR manages controlled execution of approved recovery plans. It orchestrates step sequences with status tracking, validates checkpoint conditions, monitors execution metrics, triggers automatic rollback on failure detection, and coordinates with physical systems through protocol adapters. Supports pause/resume and manual override capabilities.
VERITAS - Validation Auditor
Post-recovery validation is essential to confirm systems are functioning correctly, production quality is maintained, and no residual issues remain from the crisis or recovery process.
Core Logic
VERITAS performs comprehensive post-recovery validation testing including functional tests, integration tests, performance benchmarks, and compliance verification. Compares pre-crisis and post-recovery system states, validates KPI restoration, generates validation certificates, and identifies any residual issues requiring attention.
Worker Overview
Technical specifications, architecture, and interface preview
System Overview
Technical documentation
Tech Stack
7 technologies
Architecture Diagram
System flow visualization