SmartConfig AI - Intelligent Heating Solution Designer
SmartConfig AI orchestrates 7 specialized AI agents that work in parallel to automate the entire configuration workflow. From natural language requirements input to validated technical specifications, material selection, thermal analysis, pricing optimization, and CAD generation - all delivered in minutes with 96%+ confidence scores.
Problem Statement
The challenge addressed
Solution Architecture
AI orchestration approach
Requirements input form for heating solution configuration with AI analysis preview.
Analysis complete dashboard with LangGraph execution DAG and tool invocation timeline.
End-of-Scenario Results Summary showing completed workflow stages and metrics.
Technical validations panel with watt density and power configuration results.
AI Agents
Specialized autonomous agents working in coordination
Orchestrator Agent
Complex multi-step engineering workflows require coordination between multiple specialized systems and processes, with dependencies that must be managed to ensure proper execution order.
Core Logic
The Orchestrator Agent serves as the master coordinator, parsing incoming configuration requests, planning the optimal agent execution sequence based on dependencies, and dispatching tasks to specialized agents. It manages the workflow state, handles inter-agent communication, and ensures all agents complete their tasks before proceeding to the next phase.
Requirements Analyzer Agent
Customer requirements come in various formats and levels of detail, often containing implicit assumptions or missing critical specifications that lead to engineering rework.
Core Logic
This agent parses and normalizes user requirements against engineering constraints. It validates power specifications against voltage and phase configurations, checks temperature ranges for medium compatibility, identifies application category implications, and flags any conflicts or missing information. The agent uses specialized tools including validate_power_spec and check_temperature_range to ensure completeness.
Specification Validator Agent
Heating element specifications must comply with safety standards and physical limits. Incorrect watt density, improper material selection for operating conditions, or non-compliant configurations can lead to equipment failure or safety hazards.
Core Logic
The Specification Validator performs comprehensive technical validation against safety standards including IEC 60335-2-73 and ASME BPVC. It calculates watt density and optimizes element configurations when limits are exceeded, verifies certification requirements (CE, UL, ATEX, CSA), and checks safety standards compliance. When specifications exceed safe limits, it automatically optimizes the configuration.
Material Expert Agent
Selecting the right materials for heating elements requires deep knowledge of chemical compatibility, corrosion resistance, temperature ratings, and cost tradeoffs across thousands of alloy profiles.
Core Logic
The Material Expert queries a database of 2,847+ alloy profiles to analyze chemical properties of the heating medium and recommend optimal materials. It calculates corrosion rates for specific medium-material combinations, evaluates temperature ratings, and provides alternatives with compatibility scores. Recommendations include 1.4404 SS (AISI 316L), Incoloy 800, and cost-effective alternatives with detailed notes.
Thermal Engineer Agent
Thermal design requires complex CFD simulations and heat transfer calculations that traditionally take hours or days to complete, delaying the quotation process.
Core Logic
This agent runs ML-accelerated CFD simulations for power and flow rate configurations, calculates heat transfer coefficients, and optimizes element layouts for uniform heat distribution. It computes thermal metrics including heat flux, Nusselt number, Reynolds number, and surface temperatures. The agent validates efficiency targets (typically 98%+) and expected lifetime based on watt density optimization.
Pricing Engine Agent
Accurate pricing for custom heating solutions requires real-time data from ERP systems, knowledge of manufacturing capacity across multiple facilities, volume discount structures, and material surcharge calculations.
Core Logic
The Pricing Engine queries ERP pricing systems for product families and volumes, checks manufacturing facility capacity across 87+ global sites, applies volume discount tiers (8-22% based on quantity), and calculates urgency surcharges. It generates multi-tier pricing tables with lead time estimates based on facility utilization and material availability.
CAD Generator Agent
Creating technical documentation packages including 3D models, 2D drawings, and specification sheets traditionally requires significant CAD engineering time and is a bottleneck in the quotation process.
Core Logic
The CAD Generator loads parametric CAD model templates and generates customized 3D STEP models with thermal simulation data, 2D DWG drawings with GD&T annotations, technical datasheets, wiring diagrams, and CE declarations. All documents are generated automatically based on the validated configuration and ready for immediate download.
Worker Overview
Technical specifications, architecture, and interface preview
System Overview
Technical documentation
Tech Stack
5 technologies
Architecture Diagram
System flow visualization