Manufacturing Asset Integrity Management & Industrial Engineering

nexgile-plantiq-core

Nexgile-PlantIQ is a comprehensive digital platform designed exclusively for engineering and inspection professionals within the refining and petrochemical industry. This unified solution connects physical plant operations with virtual replicas to enable informed decision-making across the entire asset lifecycle.

Explore Digital Workers View Capabilities

System Status

Operational

3 Digital Workers

18 AI Agents

31 + Capabilities

AI Powered

Portal ID: nexgile-plantiq-core

Platform Overview

Comprehensive enterprise solution

The platform integrates reality capture data from laser scanning (LiDAR) and point cloud technologies to create digital twin visualizations. Users navigate interactive virtual environments with true-twin accuracy (within 9/10,000 inch precision) and conduct virtual site walks using collaborative tools with multi-user sessions, annotations, and meas... The platform integrates reality capture data from laser scanning (LiDAR) and point cloud technologies to create digital twin visualizations. Users navigate interactive virtual environments with true-twin accuracy (within 9/10,000 inch precision) and conduct virtual site walks using collaborative tools with multi-user sessions, annotations, and measurement capabilities. The mechanical integrity management system handles equipment databases, corrosion profile monitoring with thickness measurement locations (TML), and supports Risk-Based Inspection (RBI) methodology with Probability of Failure (PoF) and Consequence of Failure (CoF) assessments, visual risk matrices, and automated inspection interval calculations based on API 510, 570, and 653 standards. Engineering collaboration features include a centralized repository for drawings and specifications with version control, markup tools, and approval workflows, plus reverse engineering workflows from laser scans to fabrication-ready CAD models. Turnaround project management provides interactive Gantt chart scheduling, resource allocation, work package management, and budget performance monitoring. The knowledge management system features a technical training center with course catalogs, certification tracking for inspectors (API, CWI), competency matrices, interactive assessments, and searchable libraries of Standard Operating Procedures, lessons learned, industry standards, and failure analysis case studies. Analytics capabilities include executive dashboards with KPI drill-down, custom report builders, scheduled automated reports, and predictive analytics. Mobile field applications support offline data entry with automatic synchronization, barcode/QR scanning, photo and video capture, voice-to-text notes, and GPS location stamping. Client portal access provides secure external visibility through a dedicated branded interface for equipment status, reports, and service requests.

Platform Screenshots 4 images

Compliance Dashboard - Equipment compliance monitoring and regulatory tracking interface

Turnaround Gantt Chart - Interactive project scheduling with critical path visualization

Turnaround Progress Dashboard - Real-time project tracking with task completion metrics

Training Course Catalog - Professional development and certification tracking system

AI-Powered Automation

Digital Workers

Autonomous AI systems orchestrating multi-agent workflows

3 Workers

18 Agents

24/7 Uptime

Digital Worker

Equipment Integrity Digital Worker

Industrial facilities face significant challenges in analyzing large volumes of equipment inspection data to identify corrosion risks, calculate remaining equipment life, ensure regulatory compliance, and prioritize maintenance actions. Manual analysis is time-consuming, error-prone, and often fails to identify critical patterns across thousands of data points.

AI Agents

Orchestrator Agent ACTIVE

Data Validation Agent ACTIVE

+ 4 more

6 Agents View Details

Digital Worker

Turnaround Planning Digital Worker

Plant turnaround planning is a complex, high-stakes process requiring coordination of hundreds of work packages, thousands of resources, tight schedules, and significant budgets. Traditional planning methods take weeks of manual effort and often result in suboptimal schedules, resource conflicts, and cost overruns.

AI Agents

Orchestrator Agent ACTIVE

Scope Intelligence Agent ACTIVE

+ 4 more

6 Agents View Details

Digital Worker

Inspection Report Generation Digital Worker

API 510 inspection reports require extensive data gathering from multiple systems, complex engineering calculations, technical writing following strict standards, and compliance verification. Manual report generation takes 40-80 hours per report and is subject to quality variations and human error.

AI Agents

Maestro (Orchestrator Agent) ACTIVE

DataHawk (Data Retrieval Agent) ACTIVE

+ 4 more

6 Agents View Details

Business Overview

Platform at a Glance

Comprehensive overview of capabilities, audience, and value delivered

Enterprise Capabilities

31 core functions

Advanced 3D visualization of plant digital twins with LiDAR and point cloud integration

Navigate interactive virtual environments with true-twin accuracy

Virtual site walks for inspection planning

Collaborative visualization with multi-user sessions, annotations, and measurement tools

Equipment database management with corrosion profile monitoring

Thickness measurement locations (TML) tracking

Predictive analytics for remaining life calculations

Risk-Based Inspection (RBI) with Probability of Failure (PoF) and Consequence of Failure (CoF) assessments

Visual risk matrices generation

Automated inspection interval calculations based on API 510, 570, and 653 standards

Centralized repository for engineering drawings and specifications

Version control, markup tools, and approval workflows for engineering documents

Reverse engineering from laser scans to fabrication-ready CAD models

Engineering change request management with impact assessment and stakeholder coordination

Interactive Gantt chart scheduling for turnaround project management

Resource allocation and optimization

Work package management

Real-time progress tracking with budget performance monitoring

Course catalogs and certification tracking for inspectors (API, CWI)

Competency matrices and interactive assessments

Searchable libraries of SOPs, lessons learned, industry standards, and failure analysis case studies

Executive dashboards with KPI drill-down capabilities

Custom report builders with scheduled automated report generation

Equipment failure forecasting

Maintenance cost optimization analytics

Mobile offline field data entry with automatic synchronization

Barcode/QR scanning for equipment identification

Photo and video capture with voice-to-text notes

GPS location stamping for field inspections

Client equipment status viewing and real-time updates

Service request submission through dedicated branded portal

Target Audience

8 stakeholder groups

Engineering professionals in refining and petrochemical industry

Inspection professionals

API certified inspectors

CWI certified inspectors

Asset integrity management teams

Turnaround planners and project managers

Field technicians requiring mobile inspection support

Clients requiring equipment status visibility and reporting access

Competitive Edge

7 key differentiators

Comprehensive digital platform designed exclusively for refining and petrochemical industry

Unified solution connecting physical plant operations with virtual replicas

True-twin accuracy within 9/10,000 inch precision

Complete inspection data management system with predictive analytics

Full impact assessment and stakeholder coordination for engineering changes

Comprehensive turnaround project management capabilities

Secure external client access through dedicated branded portal interface

Value Proposition

8 key benefits

Enables informed decision-making across the entire asset lifecycle

Provides predictive remaining life calculations for equipment

Delivers equipment failure forecasting for proactive maintenance

Optimizes maintenance costs through analytics

Ensures compliance with API 510, 570, and 653 standards

Supports comprehensive field inspection operations with offline capability

Provides real-time progress tracking and budget performance monitoring

Offers real-time equipment status updates and scheduled reports to clients