Manufacturing Industrial Automation & Digital Transformation

nexgile-autonomex-command

The Nexgile-Autonomex Command is a comprehensive digital transformation platform designed to revolutionize manufacturing operations through real-time monitoring, predictive analytics, and intelligent automation. Built on Nexgile-Autonomex technology principles, this enterprise-grade solution transforms isolated production systems into interconnected smart factories.

Explore Digital Workers View Capabilities

System Status

Operational

3 Digital Workers

20 AI Agents

18 + Capabilities

AI Powered

Portal ID: nexgile-autonomex-command

Platform Overview

Comprehensive enterprise solution

The platform delivers Production Intelligence through real-time OEE calculation with automatic tracking of availability, performance, and quality metrics. Advanced downtime analysis uses machine learning for intelligent categorization, Pareto analysis, and root cause identification. Predictive Maintenance is powered by AI and enables condition-base... The platform delivers Production Intelligence through real-time OEE calculation with automatic tracking of availability, performance, and quality metrics. Advanced downtime analysis uses machine learning for intelligent categorization, Pareto analysis, and root cause identification. Predictive Maintenance is powered by AI and enables condition-based monitoring through vibration analysis, temperature monitoring, and electrical signature analysis. The system calculates Remaining Useful Life (RUL) for critical equipment, generates automated work orders, and provides prescriptive maintenance recommendations. Quality and Compliance management includes Statistical Process Control (SPC) dashboards, in-line quality monitoring, and deviation management workflows with FDA 21 CFR Part 11, GAMP5, and EU GMP Annex 11 compliance through electronic signatures, complete audit trails, and role-based access control. Supply Chain Traceability provides lot tracking, batch genealogy trees, supplier scorecards, recall simulation, and Certificate of Analysis (COA) management. Digital Twin capabilities provide virtual replicas for what-if simulation with predictive models, correlation analysis, scenario simulators, and AI-generated insights. Energy and Sustainability monitoring tracks consumption across electricity, gas, water, and compressed air with equipment-level sub-metering supporting ISO 50001 compliance. The portal features three intelligent agentic workflows: Predictive Maintenance Agent for autonomous equipment analysis with multi-agent AI orchestration and real-time sensor data correlation; Quality Investigation Agent for multi-agent pharmaceutical deviation analysis with interactive batch genealogy and agentic dashboards; and OEE Optimization Agent for comprehensive loss analysis with digital twin simulation lab and implementation tracking.

Platform Screenshots 4 images

Analytics Insights Dashboard - Real-time production intelligence and performance metrics

Alerts Dashboard - Real-time monitoring and alert management interface

Supply Chain Management Dashboard

Analytics Dashboard - Advanced analytics and insights view

AI-Powered Automation

Digital Workers

Autonomous AI systems orchestrating multi-agent workflows

3 Workers

20 Agents

24/7 Uptime

Digital Worker

AI-Powered Predictive Maintenance Digital Worker

## The Challenge Manufacturing facilities face critical equipment failures that cause unplanned downtime, production losses, and safety risks. Traditional reactive maintenance leads to higher maintenance costs, while scheduled maintenance often replaces components prematurely. Operators lack real-time visibility into equipment health, making it impossible to predict failures before they occur.

AI Agents

Sentinel - Real-time Monitoring & Anomaly Detection Agent ACTIVE

Diagnostician - Root Cause Analysis & Failure Mode Detection Agent ACTIVE

+ 6 more

8 Agents View Details

Digital Worker

AI-Driven Quality Crisis Resolution Digital Worker

## The Challenge Pharmaceutical manufacturers face quality deviations that require extensive investigation to meet FDA 21 CFR Part 11 and EU GMP compliance. Traditional investigations take weeks, risking patient safety, regulatory penalties, and delayed product releases. Manual root cause analysis is inconsistent, batch traceability is complex, and CAPA generation lacks standardization.

AI Agents

Detective Agent - Data Collection & Anomaly Detection ACTIVE

Genealogy Agent - Batch Traceability & Impact Mapping ACTIVE

+ 4 more

6 Agents View Details

Digital Worker

AI-Powered Production Optimization & OEE Intelligence Digital Worker

## The Challenge Manufacturing facilities struggle with OEE below world-class targets (85%+), losing millions in hidden factory losses. Speed losses, quality defects, changeover delays, and unplanned downtime erode productivity. Operators lack real-time visibility into optimization opportunities, and best practices remain trapped with expert operators instead of being institutionalized across shifts and plants.

AI Agents

Performance Agent - Real-time OEE Monitoring ACTIVE

Optimizer Agent - Digital Twin Simulation & Validation ACTIVE

+ 4 more

6 Agents View Details

Business Overview

Platform at a Glance

Comprehensive overview of capabilities, audience, and value delivered

Enterprise Capabilities

18 core functions

Real-time Overall Equipment Effectiveness (OEE) calculation with automatic tracking of availability, performance, and quality metrics

Advanced downtime analysis using machine learning for intelligent categorization, Pareto analysis, and root cause identification

Production scheduling and inventory management for optimal resource utilization

Condition-based monitoring through vibration analysis, temperature monitoring, and electrical signature analysis

Remaining Useful Life (RUL) calculation for critical equipment

Automated work order generation and prescriptive maintenance recommendations

Statistical Process Control (SPC) dashboards and in-line quality monitoring

Deviation management workflows with electronic signatures and complete audit trails

Role-based access control for regulatory compliance

Lot tracking, batch genealogy trees, supplier scorecards, and recall simulation

Certificate of Analysis (COA) management and full traceability reporting

Digital twin with virtual replicas for what-if simulation and performance optimization

Predictive models, correlation analysis, scenario simulators, and AI-generated insights

Energy monitoring across electricity, gas, water, and compressed air with equipment-level sub-metering

Carbon footprint calculation and sustainability reporting for ESG initiatives

Autonomous equipment analysis with multi-agent AI orchestration (Predictive Maintenance Agent)

Multi-agent pharmaceutical deviation analysis with interactive batch genealogy (Quality Investigation Agent)

Comprehensive loss analysis with digital twin simulation lab (OEE Optimization Agent)

Target Audience

4 stakeholder groups

Pharmaceutical and life sciences manufacturers requiring validation

Food and beverage production facilities

Automotive OEMs and tier-1 suppliers

Discrete manufacturing operations including electronics, machinery, and component production

Competitive Edge

10 key differentiators

Comprehensive digital transformation platform built on Nexgile-Autonomex technology principles

Enterprise-grade solution for interconnected smart factories

AI-powered predictive maintenance with prescriptive recommendations

End-to-end supply chain visibility from raw materials to finished goods

Advanced analytics suite with AI-generated insights for data-driven decision making

Digital twin capabilities with virtual replicas for what-if simulation

Three intelligent agentic workflows with multi-agent AI orchestration

Executive-ready recommendations with real-time sensor data correlation

FDA-compliant approval workflows with agentic dashboards showing autonomous decisions

Comprehensive regulatory compliance support (FDA 21 CFR Part 11, GAMP5, EU GMP Annex 11, ISO 50001)

Value Proposition

12 key benefits

Revolutionizes manufacturing operations through real-time monitoring, predictive analytics, and intelligent automation

Transforms isolated production systems into interconnected smart factories

Ensures optimal resource utilization across the entire manufacturing operation

Prevents equipment failures before they occur through AI-powered predictive maintenance

Ensures regulatory compliance with FDA 21 CFR Part 11, GAMP5, and EU GMP Annex 11 requirements

Ensures product integrity from raw materials to finished goods through full traceability

Enables data-driven decision making with AI-generated insights

Supports ISO 50001 compliance for energy management

Achieves significant OEE improvement toward world-class performance

Reduces unplanned downtime through predictive capabilities

Improves quality through optimized operations

Reduces maintenance costs through condition-based maintenance